Recognized as a “National Little Giant Enterprise” and “Manufacturing Single Champion”, Four-Star Glass focuses on the R&D and production of neutral borosilicate glass — a core material in pharmaceutical packaging. In its journey toward building a smart factory, warehousing plays a pivotal role in driving production efficiency and overall operational performance.

While the Phase I warehouse successfully leveraged a four-way shuttle system to initiate automation, Phase II brought new challenges: increased SKUs, frequent batch changes, and heightened demands for fine-grained inventory control. To address these needs, Four-Star Glass once again partnered with ZIKOO Robotics to deploy the next-generation Six-Way Shuttle System, advancing toward a more intelligent, dynamic storage model.

• Insufficient Storage Density: Traditional elevators and racking structures led to wasted vertical space.
• Slow Response Times: Complex equipment integration hindered coordination between storage and production lines.
• High Investment Costs: Chain conveyors and electrical control systems required costly maintenance.
• Lack of Flexibility: Inability to adapt to future increases in SKUs or throughput.

1. Six-Way Shuttle for High-Density Automated Picking
The system integrates six-way shuttles, PTP warehouse management software, and multifunctional workstations. Combining horizontal and vertical movement with cross-layer access, the shuttle can reach any position within the racking structure, significantly increasing storage density and accessibility.

2. Multifunctional Workstations Replace Traditional Conveyance
Each workstation integrates barcode scanning, pallet guidance, shape inspection, and control functions, replacing traditional chain conveyors and connecting lines. This modular setup greatly simplifies installation and reduces maintenance, enabling standardized, plug-and-play deployment.

3. Space Saving, Efficiency Boosting
The use of vertical two-way shuttles in place of traditional elevators reduces space consumption — occupying only a single pallet position. The overall number of storage positions is increased by around 60%, while multi-shuttle coordination enables high-frequency picking at single points, boosting operational efficiency.

4. Shorter Deployment Cycle
As a modular, standardized product, the Six-Way Shuttle requires minimal onsite electrical configuration. Installation and commissioning are rapid, with project deployment time reduced by 25% compared to traditional systems — supporting fast-track implementation.

5. Highly Scalable Architecture
The system is designed for flexible expansion, allowing for easy addition of shuttles and storage locations in response to SKU growth or business needs. This ensures a future-ready solution with strong return on investment.